GS Vanilla Production Facility: Crafting Premium Organic Vanilla Beans
At GS Vanilla, we take pride in being one of the leading producers of **organic vanilla beans in Sri Lanka**. Our commitment to quality drives every aspect of our production process, from **vanilla cultivation** to the final curing stage. We ensure that the **organic vanilla beans** we receive from our farmers are processed using the highest food handling standards to deliver the best **Grade A Vanilla Beans** to markets worldwide. Our unique seven-step production process guarantees consistent quality and optimal **vanillin** production, making us a trusted name in the industry.
Step 1: Harvesting Green Vanilla Beans
The production of top-quality **vanilla beans** begins with proper harvesting. In Sri Lanka, **vanilla farmers** typically harvest **green beans** in November, December, and sometimes during July and August.
To ensure the beans reach their full potential, it is crucial to harvest only **mature vanilla beans**. Our farmers rely on indicators like the time from pollination and the ripeness level of the vanilla bunch
**Vanilla Development Officers** from GS Vanilla work closely with farmers during the harvest, offering expert advice on selecting the best **vanilla pods**
Once harvested, the **mature green beans** are carefully cleaned, separating them from the bunch
Our collection officers then transport the beans in specialized boxes to avoid damage during transit, ensuring the highest quality beans for the next step
Step 2: Cleaning Green Beans
After the beans are delivered to our facility, they undergo a thorough inspection and cleaning process.
We double-check each batch to ensure the beans are properly ripened, undamaged, and in the correct shape
To maintain cleanliness and avoid contamination, we wash the beans to remove any foreign materials that may have been introduced during harvesting
This meticulous cleaning prepares the beans for the next crucial step—the **killing process**.
Step 3: Killing Process
The **killing process** is vital to stop the natural growth of the **vanilla beans** and initiate the formation of **vanillin**, the compound responsible for the beans’ rich flavor and aroma.
In this step, **green vanilla beans** are submerged in warm water for the ideal duration, stimulating the beans to begin producing **vanillin**.
Additionally, this process helps the beans transition from green to brown, preparing them for the **curing phase**.
Step 4: Vanilla Curing Process
Curing is where the true essence of **premium vanilla beans** is developed. At GS Vanilla, we have refined our **vanilla curing process** through years of experience, ensuring that our beans achieve their fullest potential
Initially, the beans are **sun-dried** for 1-2 months, during which they lose 40-50% of their water content
After the sun-drying phase, the beans are placed in special boxes to further develop their flavor
This is followed by a slow-drying process at room temperature for an additional 1-2 months. During this time, the beans’ moisture content is reduced to around 50-60%, allowing the **vanillin content** to peak.
The result is a perfectly cured, aromatic, and flavorful **Grade A Vanilla Bean** ready for the market
Step 5: Grading and Quality Checking
Quality is at the heart of everything we do at GS Vanilla. After the curing process, our expert staff meticulously grade and inspect the beans to ensure they meet our stringent standards
We separate unprocessed, damaged, or discolored beans and those with fungal contamination.
**Vanilla beans** are also graded by length, ranging from 10cm to 18cm, with pricing varying based on length and moisture content.
Our quality assurance team performs a final check by rolling the beans around their fingers or tying a knot. Properly cured beans, due to their moisture level, will not break during this test.
We also ensure the beans meet other quality criteria: dark brown, oily appearance, soft texture, and the desired length of 6-8 inches
Step 6: Storing Cured Vanilla Beans
Proper storage is essential to maintaining the quality and freshness of **cured vanilla beans**.
We store our beans in a controlled environment, with optimal temperatures between 15-29°C to maintain moisture levels and prevent fungal growth
Each batch is wrapped in wax paper and stored in airtight containers in a dark place, ensuring the beans remain fresh until they are ready for distribution
Step 7: Processing Wholesale and Private Label Orders
As one of the leading **wholesale vanilla beans manufacturers**, we take great care to ensure consistent quality and maintain ample stock to meet growing demand.
We carefully plan our production schedule to cater to bulk orders and private label customers
Many of our clients request **private label vanilla products**, and we are happy to package their orders with custom designs. Through **vacuum packaging**, we ensure that the beans remain fresh and fungus-free
While we handle large wholesale orders, we also cater to smaller orders for individual customers. Many home bakers and chefs have praised the quality of our **vanilla beans** for use in baking, **vanilla extract** production, and other culinary creations
At GS Vanilla, our dedication to quality extends across every step of our production process. From careful cultivation and harvesting to the meticulous curing and grading of our **organic vanilla beans**, we strive to deliver the finest **vanilla products** to our customers. As the leading **Vanilla Beans Producer in Sri Lanka**, we take pride in maintaining the highest standards to bring you the world’s most flavorful, aromatic, and premium-grade vanilla beans.
Whether you’re in the market for wholesale vanilla beans or looking for smaller, high-quality batches for personal use, GS Vanilla is your trusted source. Experience the purity of our vanilla and elevate your culinary creations with the finest **vanilla beans** Sri Lanka has to offer.